|
Date |
Whats been
happening |
Wednesday
29 November 2000 |
Well,
after a few weeks of 40-60knot winds the wind gods finally sorted
their lives out 2 days before our Sanders Cup trials. We managed
to get out for a quick 2 hour sail on Thursday night after work
using our "Night Nurse" sails. Saturday morning we
stood up the rig with the new Main and Gennaker, with Ken Fyfe
finishing off the Jib and delivering it to us in time for the
first race.
Here are a couple of pictures (from the studio of David Lee)
of Saturday/Sundays racing, more to follow...
 
The seconds hull of the Mould, David Browns Flying Cirucs
is also on the water, seen here racing in the Wellington South
Pacifics.

|
Tuesday
24 October 2000 |
Ok, its been a while, things have definitely got on top of
us in the last two months, so sorry to all of those attempting
to follow the building progress. I will be uploading the last
two Sailing NZ articles soon to fill you in on the big gaps.
Will try and get some Photos soon, but basically its looking
good, have decided to fit a deck stepped mast, and end boom sheeting,
and a few other bits and pieces working on the "fluid project
ideas". Rudder is Transom hung at the moment, with possibility
of tripod if we get to "out of shape" on the water.
Current Status:
- Boat has been High-Build Undercoated, and sanded back. Last
night the last remaining pin pricks were filled in and its almost
ready for another undercoat/final coat.
- Inside has been undercoated, and non-skidded. A few cosmetics,
but basically ready for final coat. Arranging the trip to the
painters as we speak.
- Mast is nearing completion, should be ready today/tomorrow.
Then its a trip to the rigger to get the bottom ends of the stays
swaged on. Hopefully this happens Wednesday.
- Fixed Rudder tiller has been attacked with the hacksaw and
angled up slightly to fit the new boat. Have re-carboned it in
place, and its ready for a quick grind and fill and can be re-painted.
- All the deck fittings and running rigging is sitting in a little
expensive box in the spare room. Fitting positions have been
pre-drilled so hopefully it should all go together pretty well.
- Centreboard is almost complete, so that should be ready tomorrow
and then fitted in the boat.
- Sails will be finally arranged once the mast has been stepped
and luff length of the Gennaker can be determined. Materials
are in stock, sailmaker ready to rock, lets see what happens.
- Mast step and mast plug fittings expertly constructed by Pete
over the weekend, all looking good. |
Thursday
25 August 2000 |
Got stuck into the sanding with a vengance. Using a two man
longboard on the aft bottom and topsides. Hull is fairing
up really nicely. Did some spot check measure ments to ensure
the hull "is a Javelin" and all looks really sweet.
Applied another 250grams fairing mixture to the bottom in
the low spots, and built up the chines.
Laminated up the main bulkhead. This is built in 100gm, 8mm
foam, and has 8mm plywood laminated into it where the chainplates
are attached to. Not sure what the layup is, Tweak has it "under
wraps" at his factory, but I am assured that it is very
sexy. |
Wednesday
24 August 2000 |
Sanded back most of hull surface using a smaller board (say
600mm x 100mm) and some pretty hefty 40 grit paper slowly working
into an 80 grit befire we griove the hull to much.
Found a few areas of air bubble under the glass. Ground these
out with the angle grinder, and laminated back in some replacement
glass. A few other smaller bubbles were fixed with a syringe
by injecting resin under the glass skin surface. |
Tuesday
23 August 2000 |
Applied a bigger layer of bog/fairing mixture to the hull. At
this stage we are using a combination of West Systems Microlight
Powder, and Microballoons mixed into Epoxy for the fairing.
This powders are very very light, and nice to sand. |
Monday
22 August 2000 |
|
Sunday
21 August 2000 |
Finished sanding the hull shell foam, and then laminated up
the outer skin of 2 layers 200g eGlass. Let the skin "tack
off" and then applied the first layer of ultralight fairing
compound to start the sanding fairing cycle again...
Returned the vacuum pump to Grant Beck from Adhesive Technologies,
and got the (hopefully) last lot of resin to complete the boats.
SORRY, don't have a camera
at the moment, owner is using it to photograph his soo to arrive
new child. If anyone else has a camera we can borrow for a few
weeks please drop us a line. |
Saturday
20 August 2000 |
Sanded back the foam on the hull shell, and used the angle
grinder (tool of choice) to remove the remenants of netting still
stuck long the gunnales.
Vacuumed down the last side deck so that we could return the
pump. Many many thanks to the guys at Adhesive Technologies for
the loan of the pump. |
Friday
19 August 2000 |
Glassed up the outer skin of the first side deck. In the final
boat, we have replaced parts of the foam core with plywood inserts
to take fittings. |
Thursday
18 August 2000 |
Vacuumed down the first side deck for the last boat |
Wednesday
17 August 2000 |
Discussing, and planning for the new sails. |
Tuesday
16 August 2000 |
HULL 3 - Continued to remove netting from hull where stuck
down.
Finalising a sponsorship proposal for shipping Australian boats
to NZ for South Pacifics at Christmas. |
Monday
15 August 2000 |
HULL 3 - Started removing the vacuum bag and netting from
the mould. Little bit of a problem with excess filler attaching
it self to the netting along the gunnale areas. Bit of a bugger,
so a little more sanding will be required. |
Sunday
14 August 2000 |
HULL 3 - Vacuumed down the hull bottom. Cooked the hull
for 12 hours at 50 degrees with vacuum on. |
Saturday
13 August 2000 |
Out of Town |
Friday
12 August 2000 |
Out of Town |
Thursday
11 August 2000 |
HULL 3 - Sanded back the hull skin on the bottom and gunnales
to remove epoxy contamininant on the glass. Cut out, and bent
the foam for the hull bottom. Foam was bent into shape using
a hot air gun and taped into rough position. Perforated the foam
ready for vacuuming down. |
Wednesday
10 August 2000 |
HULL 3 - Gunnale Foam, Shaped up and prepared the foam
for the gunnales. Using a 20mm 60g foam for the foam around the
cockpit area, blending into a 60g, 16mm foam in the front of
the hull. |
Tuesday
9 August 2000 |
Auckland Sailing Club - Committee Meeting |
Monday
8 August 2000 |
HULL 2 - David packed up the boat, and took it home to
the Manawatu for finishing off. |
Sunday
7 August 2000 |
HULL 2 - Cut out the main bulkhead frames, and finished
the sub floor framing coves. Removed the last sidedeck from the
mould.
HULL 3 (at last, my Boat!) - Laminated up the inner
glass skin, and vacuumed on the topsides foam. From learnings
from the other two hulls we changed a few of the layup methods.
The primary one being to use a lot more peel ply on the mould
surface so that the inside skin of the hull will be rougher/textured
rather than the a mirror image of the polished mould surface.
The mould is first coated in epoxy, and then peel ply is smoothed
over in the back sections up to the gunnale (to allow for a second
layer of glass on the hull topsides). In the front sections peel
ply was used where the false floor will join the hull, along
the centreline, under the main bulkhead and on the stem where
the front frame will be attached. |
Saturday
6 August 2000 |
HULL 2 Side decks - Removed (and destroyed) the vacuum
bag and breather cloth to sand back the deck mould ready for
glassing. Applied two layers of 200g glass to the deck tops and
cooked in the "oven" at 54 degrees.
HULL 2 Frames - Cutout the false floor frames and transom
from the flat sheet we had previously laminated up.
HULL 2 Main Bulkhead - Laminated up both sides of the
main bulkhead. This one used a slightly bigger plywood panel
for the chainplates, and also incorporated plywood under the
mast base position to transfer the mast loads into the frames.
HULL 1 Foredeck - Removed the bag, and sanded back
the foredeck ready for glassing |
Friday
5 August 2000 |
HULL 2 - Laminated up the inner skin of the last sidedeck,
and vacuumed down the 8mm foam. This was a prick of the job with
the vacuum bag full of air leaks and on its last legs. Also glassed
up the second side of the flat panel for the frames and transom.
HULL 1 - Ran out of foam for the last hull frames,
so brought another sheet, plus a bit more peelply and another
roll of vacuum tape. |